What are the core issues that must be mastered in socks customization

Update:03 Mar 2022

1. Don’t just clarify the process, and don’t change the […]

1. Don’t just clarify the process, and don’t change the clear process casually
If there is a quality problem in socks processing, it is necessary to find the root cause, important factor, or important performance of the problem;
Randomly changing the process can actually hide the real cause and problem without understanding the problem.

2. Process control must have a strong concept of quantification and traceability
The quality of socks processing and customization depends on many factors, do not neglect any details;
Any details are controlled and recorded with data as much as possible;
Failure to implement control and traceability of process details will mislead the formulation of corrective and preventive methods.

3. Dealing with problems should be patient
Don't be indifferent to finding out the abnormal situation because it has nothing to do with the problem;
Don't take action when you can't find the cause and rules, you can control and standardize the influencing factors of research;
Review and review some experiences and rules from previous experiments and summaries;
Once you find out some experience and rules, then go deeper and turn it into a theory, even if it costs a little more;
To know "the embankment of a thousand miles was destroyed in the ant's nest", and also to know "the foolish man moved the mountain".

4. To create preventive thinking
The high-level quality control of socks processing and customization is prevention, not how to make up for it after a problem occurs. Before any quality problem occurs, there should be signs. It depends on whether you have the methods, means, and experience to monitor and identify. The same quality problem repeats The second occurrence should be highly regarded
The process and effect data of each day should be integrated with tools, and rules and trends should be found from the integrated effect. These rules and displayed trends need to be constantly revised. Before socks are processed, each control factor should be as much as possible. Consistency is high.

5. Don't hope to directly rely on personnel to achieve the stability of socks processing quality
The quality of sock processing customization is created, and the direct manufacturer is not controlled, and the quality can never be stable; therefore, it is necessary to observe, pay attention to and study the performance and status of the direct manufacturer of socks processing, and implement control and mobilization for this performance and status;
If the performance and state of the direct manufacturer of socks processing are not under control, once there is a quality problem, you will always study the inaccurate cause; don't think that the process control requirements specified in our current process are suitable, and the quality of socks processing will be no problem; so we The process control requires continuous improvement, and at the same time, people must be managed well.


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